The Case for Reshoring: Bringing Quality Manufacturing Jobs to USA
Good news for U.S. manufacturers: stateside production and employment opportunities are on the rise.
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Good news for U.S. manufacturers: stateside production and employment opportunities are on the rise.
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What do economic growth, global competitive advantage, technological innovation, and high quality of life have in common? None of these would be possible without the manufacturing sector.
As much as we like to say manufacturing is on the wane in the developed world, with the Internet of Things (IoT), there’s actually been a resurgence in this sector, albeit perhaps on a smaller scale.
Manufacturing is the driving force behind the steady economic growth, competitive advantage, innovation and high quality of life present in the United States. It has played a key role in shaping and developing the U.S. economy throughout the history of the nation, especially after the start of the Industrial Revolution in the late 1700’s.
Simply defined, manufacturing is the process of transforming raw materials into new products, using mechanical, physical or chemical means. Without it, we wouldn’t have the tools and technologies needed to be productive in the other sectors of our economy, nor would we have the various goods that consumers use every day.
For example, let’s say that it’s a beautiful Sunday morning, and you have plans to play a round of golf with a friend. In order for that to be possible, a manufacturer needed to forge the club shaft and cut it to the proper length. A separate company, specializing in rubber compounds, would need to create the grip. Someone else would produce the club heads, which rely heavily on manufacturing and design advantages to increase performance. Finally, a technically skilled workforce needs to put it all together. Of course, you won’t be going anywhere without a car, which requires a whole separate chain of manufacturing events!
Sectors such as agriculture, construction and health care also rely heavily on the machinery and tools produced by manufacturers. And as for the health of the U.S. economy itself? Economists agree that the U.S. wouldn’t be the powerhouse of a country that is it today if not for the manufacturing sector.
In fact, without diving into the nitty gritty details, it can be difficult to put into perspective exactly how much of a lasting impact manufacturing has had on the U.S. economy over time. But hey, don’t take our word for it! Check out these 15 facts about U.S. manufacturing that simply can’t be ignored, and draw your own conclusions.
While this data tells us a number of things about the U.S. manufacturing sector, perhaps the most noteworthy is that manufacturing is experiencing an extremely healthy level of growth and development.
Following the 2008 recession, the entire U.S. economy–including manufacturing–experienced a lull in production and profitability. Recovery was slow the following year, and has remained slow for certain industries. The good news? As long as manufacturing remains strong and on the rise, it can continue to contribute positively to the economy overall, and to play a supporting role for the other sectors that haven’t quite caught up.
That’s because it is directly linked to both overall economic growth and growth associated with nonmanufacturing industries. One of the biggest reasons for this is manufacturing’s high multiplier effect, which we’ll dive into later.
Given that the overall GDP of the United States is $17.419 trillion, and that manufacturing alone contributed $2.17 trillion to that amount, that means it accounts for roughly 12.5% of the U.S. economy. This makes sense, given that GDP is based on the amount of production (i.e. manufacturing) taking place in a given country.
As we’ve already discussed, this number is steadily increasing within the sector. That’s a good thing, because more manufacturing means more GDP (which means more total prosperity).
According to the USDA, agriculture–which is also considered to be a major industry–has contributed $835 billion to the U.S. GDP. That’s roughly 4.8% of the economy, much less than the figure represented by manufacturing. Additionally, large-scale agriculture wouldn’t even be possible without manufacturing! The agriculture sector relies heavily on the machinery produced by manufacturers, including tractors, fertilizer application equipment, and planting and harvesting machinery.
The importance of this fact simply can’t be overstated. A strong manufacturing sector is the key to a strong national economy. Why? It is the primary path to development, as both highly developed countries (such as the U.S.) and rapidly developing countries (such as China) have shown.
Globally, the U.S. depends on the goods produced by manufacturing to trade with other countries. This includes products such as computers, primary metals, and medical equipment. Without having these goods available to trade, our economy would suffer. The fact that manufacturing has the highest multiplier of any U.S. sector shows that we are investing our resources in the right (i.e. most productive and profitable) way.
Simply put, the more money we put into manufacturing, the more return on investment we’ll see in our economy.
Of the 247 countries ranked in terms of GDP by the World Bank, the U.S. manufacturing sector would come in at number 9 on the list if it were its own country. Outranked only by the GDPs of the United States, China, Japan, Germany, the U.K., France, Brazil, and Italy, U.S. manufacturing GDP tops that of many powerhouse countries such as India, Canada, and Australia.
That’s a lot of power for just one sector of one economy! This is important, because a high GDP is typically linked to positive features such as low unemployment, increased demand, and greater profitability for businesses and investors.
Why does this matter? Small firms contribute to the local economy and community where the business is established by creating job opportunities and growth. They also contribute to the greater national economy by creating employment opportunities for individuals who may not be able to work at a larger firm, due to location restrictions, work style preferences, or other factors.
Additionally, it’s safe to assume that each firm has its own unique systems, ideas, goals, and workplace environments. That also means they have their own ways of approaching efficiency, quality, and safety. In other words, a large number of small firms generate more diversity in processes and ideas than a small number of large firms.
This diversity lends itself to innovation, which is a superb outcome for both the manufacturing sector and the U.S. economy as a whole.
Following the 2008 recession, employment numbers across all sectors dropped dramatically. As with other industries, manufacturing was hit hard and experienced a drop in employment. Despite this, manufacturing remains one of the largest industries in terms of number of workers.
This data showcases the hardiness and resilience of the manufacturing sector, and confirms the importance of it in terms of overall employment opportunities. These figures are especially impressive when you consider the diversity in education levels and skill sets among manufacturing workers, from unskilled to highly skilled laborers.
Additionally, according to the Economic Policy Institute, each manufacturing job supports nearly three other jobs in the economy. In this sense, those 12 million manufacturing jobs are actually supporting a huge portion of the total U.S. workforce.
For example, let’s say a manufacturer produces an automobile engine. A separate factory worker would be needed to assemble the automobile using that engine. Then, a salesperson would be able to sell that car to a consumer or business. If the buyer of that car is a taxi or Uber driver, that’s yet another job that wouldn’t exist without that manufactured engine.
As we’ve seen, those 12 million U.S. workers play a huge role in shaping the GDP and economic health of the nation. They are one of the biggest driving forces of wealth and development, meaning it is absolutely vital to keep that talent pool fresh and thriving.
The truth is, minimum wage earnings just don’t cut it these days, in terms of both attracting valuable workers or providing adequate financial support. Manufacturing is one of the largest employers of workers without college degrees, and by providing them with livable wages and meaningful jobs, the manufacturing industry is helping to build a healthy middle class. This means more disposable income and purchasing power for a greater number of U.S. citizens, which in turn means good things for the national economy.
Despite the fact that manufacturing workers are compensated at above average rates for their work, some firms are still unable to fill job openings with skilled, qualified workers at a fast enough pace. While 3.5 million new manufacturing jobs are expected to open up over the next 10 years, a whopping 2 million of those jobs are expected to remain unfilled.
Even today, manufacturers are finding it difficult to hire the number of skilled employees necessary for keeping up with the ever-increasing demand for manufactured goods. In fact, 80% currently say that they have a shortage of qualified workers applying for skilled and highly skilled manufacturing roles.
To combat this deficit, it’s critical for manufacturing firms to offer increasingly competitive compensation, formal company-funded training, and other benefits. If these workforce statistics do not improve, it could prove detrimental to the future of U.S. economic growth.
While higher-than-average compensation is certainly a big draw for many manufacturing workers, other benefits such as health coverage can be equally as important. Health care and hospital bills have been known to bankrupt entire families, making dealing with illnesses and injuries an extremely stressful experience.
By offering employees valuable health insurance benefits, firms can continue to attract top talent by offering a level of protection that’s sought-after by many workers, keeping the sector strong in the process. This is just one of the steps that manufacturing firms are taking to fill their job vacancies with highly skilled workers.
While this may sound like a fairly straightforward fact, this is actually the point where things get complicated. Overall, manufacturing uses more than 30% of the nation’s energy. While it varies based on what exactly is being manufactured, natural gas and electricity tend to be the primary energy sources used by manufacturing.
However, energy sources are only available for use because of manufacturing. Without plants that produce oil-drilling and other power-generating machinery, it would be impossible to harness and use energy. Ironically, the petroleum industry–a nonmanufacturing field which provides energy–is the single largest industrial consumer of energy. In turn, the petroleum industry also generates 92% of the energy used by the transportation sector. Talk about a mind-boggling chain of events!
It’s a complicated network of relationships, but what it boils down to is this: it takes energy to make energy, and in many cases, the energy consumed by the sector is being used to produce new energy-generating equipment. And–you guessed it–this machinery is becoming more and more innovative and efficient every year, thanks to manufacturing. This includes clean energy equipment such as wind turbines.
We know what you’re thinking–how is it possible that the sector itself is still standing strong, even when manufacturing employment has fallen flat? The short and simple answer is this: these days, manufacturers are more productive than ever, thanks to rapidly advancing technologies and processes.
Manufacturing firms are learning to create more output with less input, becoming leaner and more globally competitive in the process.
For comparison’s sake, the overall increase in productivity for non-farm businesses during this same timeframe was 1.7x, meaning that manufacturing is becoming productive at a significantly faster pace than the national average.
Manufacturers are approaching increased productivity from a number of perspectives, all of which generate positive productivity results. Machine down-time and malfunctions, bottlenecks, and human error are all obstacles that manufacturers are learning to overcome bit by bit, leading to greater efficiency and minimized costs.
Higher productivity also means a greater global competitive advantage, trading and buying power, and GDP potential. Win-win!
There’s a constant push for manufacturers to update and improve their processes in terms of efficiency, quality, speed, safety, and cost. Consequently, manufacturers drive more innovation through research and development than any other sector. Increased innovation and productivity created by manufacturing can generate more efficient processes at cheaper costs, more effective technologies, and better quality goods for both U.S. consumers and other industries.
Pharmaceuticals, chemicals, aerospace, automobiles, computers, and electronics are some of the largest contributors to R&D spending within the sector. Advancements in these fields can greatly improve the quality of life for the Americans who use these goods and services. Additionally, many researchers agree that technology tends to increase at an exponential rate, meaning that each and every advancement in technology paves the way for future development.
While all sectors and industries benefit from increased research, development, and innovation driven by manufacturing, perhaps the field that gains the most is manufacturing itself!
R&D not only improves the quality of consumer goods, but also that of the capital inputs used to produce those goods. Loosely defined, capital goods are products of manufacturing that are used in the production of other goods. This includes tools, technology, and equipment. It’s not surprising, then, that orders for capital goods increased by 3.9% in January 2016 alone. Capital goods are essentially an investment in the future, making them key to growth and development.
Durable goods also saw a positive spike in orders in January, with a 4.9% increase. Durable goods are consumer goods which do not need to be purchased frequently, such as cars and appliances. As these types of manufactured items continue to improve in quality and longevity, they become more valuable and desirable to consumers.
Factoring is a method of business funding in which a firm sells its accounts receivable to a third party agent at a discount. This method is ideal for boosting cash at hand without incurring significant debt risks.
It’s a popular option for manufacturers, who may see large inconsistencies in available cash based on their production cycles. By securing additional cash, manufacturers are free to make valuable investments and improvements in their machinery, workforce, and processes.
By using manufacturing invoice factoring to secure funding, manufacturers are putting stock in their own future value and finding ways to expand their businesses at a faster rate.
Manufacturing has long been the heart and soul of the U.S. economy, and despite a number of recent economic setbacks, it continues to remain steady and to generate substantial growth and innovation. The benefits of manufacturing are visible at every level of the U.S. economy, from individuals to communities, and from businesses to entire industries.
As these 15 facts display, it is vital that we continue to supply the manufacturing industry with a consistent stream of financial, capital, and human investments, in order to preserve our strength and prosperity as a nation.
SOURCE: MPStarFinancial
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Last year, the manufacturing sector was responsible for 12% of the nation’s total economic output. In Indiana, the state where manufacturing contributes most, the figure was 28.2%. 24/7 Wall St. reviewed the 10 states where manufacturing represented the largest total share of the state economy.
The states with the biggest manufacturing economies specialize in different industries. In Oregon, nearly $38 billion of the state’s $50 billion manufacturing sector came from computer and electronic product manufacturing. In Louisiana, more than 10% of the state’s entire economic output in 2011 came from the manufacturing of petroleum and coal-based products. Michigan and Indiana both have sizable auto industries, with Michigan’s auto industry accounting for slightly less than a third of all its manufacturing output in 2011.
During the recession, and in many cases before the recession even started, many states’ manufacturing employment faced steep job losses. Between January 2007 and mid-2009, Indiana lost more than 100,000 manufacturing jobs. In Michigan, nearly 125,000 manufacturing jobs were lost between January 2008 and January 2009 alone.
Now, many of these states have seen employment rebound. Michigan had the fastest job growth in the nation from the end of 2009 to the end of 2011. According to Chad Moutray, chief economist at the National Association of Manufacturers, “the auto sector has been one of the driving sectors in the economy, pardon the pun, over the course of the last couple of years.”
In addition to Michigan, many parts of the Midwest benefited as well, he added. In Indiana, employment has risen more than 3.5% a year for each of the past three years, especially impressive in the context of the nation’s slow job growth overall.
While some believe that the benefits of a potential manufacturing renaissance are largely a myth, Moutray told 24/7 Wall St. that investments in the sector have a positive impact on the economy overall. He also noted that the prospect of added jobs may appeal to many Americans because it jobs pay well.
To identify the 10 states where manufacturing matters, 24/7 Wall St. used state gross domestic product (GDP) figures published by the Bureau of Economic Analysis. We determined from these data which states had the largest percentage of output attributable to manufacturing. Data on specific industries within the manufacturing sector from 2011 represent the most recent available figures. Employment figures for each state come from the Bureau of Labor Statistics and are seasonally adjusted.
Seasonally adjusted manufacturing job totals were not available for Alabama and Oklahoma.
These are the 10 states where manufacturing matters.
10. Alabama
More than 16% of Alabama’s $183 billion worth of total output in 2012 came from manufacturing industries, about $30 billion. Last year, much of this output — $16.6 billion worth — came from the manufacturing of durable goods, which in 2012 accounted for 9.1% of total GDP, the ninth-highest percentage in the country. This includes the manufacturing of wood products, nonmetallic mineral products and so forth. News reports suggest a strong tradition of manufacturing in Alabama. Mobile County, for example, will now be the site of Airbus’s new A320 jetliner final assembly line, which will likely be the company’s first U.S.-based production facility. The project, which is scheduled to begin in 2015, is expected to create thousands of jobs, a welcome prospect in the wake of declining manufacturing industries this past decade.
9. Michigan
Each of the “Big Three” U.S. auto manufacturers — Chrysler, Ford and General Motors — is based in Michigan, and car sales are trending upward. This likely will be critical for the state: motor vehicle manufacturing accounted for nearly 5% of the state’s total GDP in 2011, far more than any other state. Michigan also led the nation with $18.8 billion in motor vehicle manufacturing output in 2011. The resurgence in the auto industry has not only boosted output but also led to job growth. Manufacturing employment in Michigan rose 7.9% between the ends of 2010 and 2011, leading all states, and then by an additional 3.9% between the ends of 2011 and 2012, also among the most in the nation. But this did little to help Detroit avoid a bankruptcy filing since extremely few auto manufacturing jobs exist within the city limits.
8. Iowa
Iowa had the 30th largest state economy in the nation last year. However, relative to its GDP, Iowa is still one of the nation’s largest manufacturers. This is especially the case for non-durable goods, which accounted for 8.4% of the state’s total output in 2012, the fifth-highest percentage in the nation. In 2011, when non-durable goods manufacturing accounted for 8.3% of Iowa’s output, nearly half of this contribution came from food, beverage and tobacco manufacturing. At 4% of state GDP, this was more than any other state except North Carolina. Despite low crop yields due to drought, Iowa was the leading producer of both corn and soybeans in 2012, according to the USDA.
7. Ohio
Ohio is a major manufacturer of a range of products. In 2011, it was one of the largest manufacturers of both primary and fabricated metals products, which together accounted for about 3% of the state’s output that year. The state was also the nation’s leader in producing plastics and rubber products, which accounted for more than $5.3 billion in output in 2011, or 1.1% of Ohio’s total output. Likely contributing to Ohio’s high output of manufactured rubber products, the state is home to Goodyear Tire & Rubber, a Fortune 500 company. At the end of 2012, Ohio was one of the top states for manufacturing employment, with roughly 658,000 jobs, trailing only far-larger California and Texas.
6. Kentucky
In 2011, Kentucky manufactured nearly $4 billion worth of motor vehicles, bodies, trailers and parts, the fifth-largest output in the nation. As of 2011, this manufacturing industry was worth 2.4% of Kentucky’s GDP, the third-largest percentage in the country. In 2011, electrical equipment, appliance, and component manufacturing had an output of only about $1.3 billion the 15th highest, but this may be expected to improve. Louisville is home to the GE Appliance Park, where the company has recently built two new assembly lines. The assembly lines, which cost more than $100 million, will produce high-efficiency washing machines and will create about 200 jobs, in addition to the thousands of jobs GE has created in the region over the past few years with its opening of several other factories.
5. Wisconsin
Wisconsin led the nation in paper manufacturing in 2011, with nearly $4 billion in output, which was 1.5% of the state’s total GDP and the third-greatest portion of total output. In 2012, Wisconsin was a large producer of durable goods, which accounted for 11.3% of its GDP, up from 10.7% the previous year, holding on to its fourth place position. In spite of Wisconsin’s high output in the paper industry, the state’s Chamber of Commerce has expressed concerns regarding the implementation of government regulations that may hurt current and future job prospects. Officials in Wisconsin claim the new Boiler MACT regulations, for example, will have a negative economic impact on pulp and paper industry jobs in the state.
4. North Carolina
Last year, North Carolina was the fourth-largest manufacturing economy in the country, losing the third-place position to Illinois. In 2011, of the state’s $84 billion manufacturing output, nearly $24 billion alone came from chemical manufacturing.Roughly 5.5% of the state’s GDP arose from chemical manufacturing alone. Another close to $20 billion came from the food, beverage, and tobacco product industry, more than any state but California. North Carolina’s tobacco economy is one of the second-largest in the country, and R.J. Reynolds, the second-largest tobacco company by sales in the U.S., is based in the state.
3. Louisiana
None of the nation’s manufacturing leaders produced less output from durable goods manufacturing than Louisiana, at $7.7 billion. Similarly, in 2011, the state produced just $7.1 billion in manufactured durable goods. Louisiana was among the nation’s largest manufacturers of chemicals, as well as petroleum and coal products, that year, helping the state’s totals. As of 2011, more than 10% of the state’s GDP came from petroleum and coal manufacturing, by far the highest percentage in the nation. The state remains one of the nation’s leading oil refiners. According to the U.S. Energy Information Administration, “the Louisiana Offshore Oil Port (LOOP) is the only port in the U.S. capable of offloading deep draft tankers.”
2. Oregon
Oregon manufactured nearly $38 billion worth of computer and electronic products in 2011, up from the year before, and second in the nation. That output is behind California, but its percentage of total GDP was 20%, surpassing by far second place Idaho, where computer and electronic manufacturing accounts for only about 5.8% of total output as of 2011. Recent outside investments in the state reinforce the tech-heavy industries in Oregon. In the first half of this year, for example, AT&T invested nearly $80 million in its Oregon network to improve performance for Oregon residents, according to the Portland Business Journal.
1. Indiana
Indiana has added manufacturing jobs at one of the fastest rates in the nation over the past several years, with year-over-year growth in manufacturing at or above 3.7% at the end of each of the past three years. Some of this growth came from companies like Honda expanding their factories and adding thousands of jobs, which made headlines in 2011. Developments like these are critical for the economy of the state, which depends on manufacturing more than anywhere else in the nation. In 2012, Indiana had just the nation’s 16th largest economy, while its output from manufacturing exceeded all but a handful of states. In 2010 and 2011, Indiana was one of the leading states in total output from both motor vehicle-related and chemicals manufacturing. Manufacturing of chemical products accounted for 7% of the state’s GDP in 2011, at least partly due to the presence of pharmaceutical giant Eli Lilly, which has vendors throughout the state.
24/7 Wall St.com is a financial news and commentary website. Its content is produced independently of USA TODAY.
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